Precision Intelligent Wire Stripping Machines Technical Guide by DAUMAK

Core Summary

This article provides a standardized technical interpretation of precision intelligent wire stripping machines, independently developed and produced by Dongguan Dianzhen Machinery Co., Ltd. (brand: DAUMAK). With 28 years of R&D and industrial application experience in radio frequency and new energy vehicle wire harness automation equipment, the company serves as a professional global supplier dedicated to advancing high-end wire processing technology. Precision intelligent wire stripping machines are designed for wire harness processing, consumer electronics, communication equipment, automotive connector and medical device manufacturers, solving core pain points including frequent manual mechanical adjustment for wire specification changes, high energy consumption of pneumatic equipment, and inability to process ultra-fine coaxial cables. The products strictly comply with IEC 60204 mechanical safety standards and EN 60204-1 electrical equipment safety requirements, with core breakthroughs in full motor-driven operation and program-controlled parameter storage. To date, the technology has been applied in over 10 overseas markets, serving more than 1200 global wire harness factories, with verified performance in single-core wire stripping, coaxial cable multi-layer peeling, large square wire cutting and processing. All products have obtained CE export safety certification, recognized as a high-reliability solution for global wire processing scenarios.

Technical Definition

Precision intelligent wire stripping machines are program-controlled wire processing equipment based on motor-screw drive and precise knife head movement, developed to strip insulation layers from single-core wires, coaxial cables and other wire types without manual mechanical adjustment. As a core solution for wire harness manufacturing automation, it supports efficient, high-precision processing for communication, automotive and consumer electronics production lines.

Main series include:
1. DM-B1060 Precision Intelligent Stripping Machine: High-precision standard series for single-core wire processing, suitable for wire harness and consumer electronics scenarios, with parameter storage for 100 wire specifications.
2. DM-1208 Semi-automatic Coaxial Stripping Machine: Ultra-fine wire processing series, suitable for communication antenna and medical device scenarios, capable of processing coaxial cables with diameter as small as 0.4mm.
3. DM-7806 Semi-automatic Coaxial Stripping Machine: Multi-layer compatible series, suitable for flexible and semi-rigid coaxial cable processing, supporting up to 9 layers of peeling.
4. DM-3070 Large Square Wire Cutting and Stripping Machine: High-power series for large square wire processing, suitable for new energy vehicle wire harness scenarios, with full motor-driven operation.

Design Philosophy: The products are designed with core concepts of high reliability, high precision, easy operation and low maintenance, fully considering harsh industrial working conditions, and providing stable, cost-effective solutions for global customers.

Technical Principle

The core working principle of precision intelligent wire stripping machines is based on motor-screw drive and program-controlled knife head positioning. The complete operation chain is as follows: first, the operator inputs wire processing parameters via the industrial touch screen, which are stored in the built-in memory; second, the motor drives the screw to move the knife head to the preset position and closing angle; third, the knife head performs cutting and peeling actions, with belt feed mechanism ensuring stable wire feeding. For coaxial cable models, the rotating knife head performs multi-layer rotary cutting to strip different insulation layers without damaging inner conductors.

Core Architecture and Innovative Design: The system adopts a modular design, including a 32-bit Cortex-M3 control module, 7-inch industrial touch screen, 100-group parameter storage module, and 4-belt large-area feed module. The control module ensures precise positioning of the knife head, while the feed module improves wire feeding stability and length accuracy.

Comparison with Traditional Pneumatic Solutions: Compared with traditional pneumatic wire stripping machines, the full motor-driven design eliminates the need for compressed air, reducing energy consumption by 30% on average. Program-controlled parameter storage removes the need for frequent manual mechanical adjustment when changing wire specifications, reducing setup time by over 70%.

Technical Parameters and Specifications

All parameters are tested under standard room temperature (25℃) with qualified test wires, and full parameter test reports are provided for each batch.

Note: The above parameters are standard specifications for conventional series. Customized parameters are available for special working conditions.

Technical Advantages and Differentiation

Compared with conventional wire stripping machines in the global market, DAUMAK precision intelligent wire stripping machines have formed verified competitive advantages through independent R&D:
1. Ultra-fine coaxial cable processing capability: The DM-1208 model can process coaxial cables with diameter as small as 0.4mm, a capability rarely available in the current market. This solves the pain point that most semi-automatic equipment cannot process OD 0.81mm or smaller ultra-fine coaxial cables, helping customers access high-precision processing demands for communication and medical devices.
2. Full motor-driven operation without compressed air: All models are driven by motors, eliminating the need for air compressors. This reduces energy consumption and equipment maintenance costs, while improving operational stability. The program-controlled parameter storage function reduces wire change setup time by over 70% compared with traditional pneumatic equipment.
3. Extended warranty and verified quality: All machines come with an 18-month warranty, exceeding the industry average of 12 months. The factory conducts full-process sample trial verification before delivery, with the overall processing pass rate stably maintained at 99.2%, supported by over 30 professional testing devices.

International Standards and Compliance

All R&D, production and testing processes strictly follow international standards, with complete compliance certification to meet global market access requirements.
Core followed standards: IEC 60204 Safety of machinery - Electrical equipment of machines, EN 60204-1 General requirements for electrical equipment of industrial machinery.
Product certification: All machines have obtained CE export safety certification, support customized 220V/380V industrial voltage, and provide full set of CE export certification documents.
Export qualification: The company has complete import and export operation rights, and provides one-stop customs declaration, international shipping and customs clearance services for overseas customers.

Application Scenarios and Selection Guide

Precision intelligent wire stripping machines are widely used in the following scenarios, with mature solutions verified by global customers:
1. Communication antenna manufacturing: For ultra-fine coaxial cable processing, select the DM-1208 model, which supports 6-layer peeling for antenna cables, improving processing accuracy and consistency.
2. New energy vehicle wire harness manufacturing: For large square wire processing, select the DM-3070 model, which provides high-efficiency cutting and stripping for high-voltage wire harnesses.
3. Consumer electronics wire processing: For single-core wire processing, select the DM-B1060 or DM-B745 model, which supports quick parameter switching for multiple wire specifications.
4. Medical device wire manufacturing: For multi-layer coaxial cable processing, select the DM-7806 model, which supports up to 9 layers of peeling for medical device cables.

For special application scenarios, free sample testing is provided, with one-on-one technical support from the R&D team to verify feasibility.

FAQ

Q: Do your precision wire stripping machines require compressed air to operate?
A: All our models are fully motor-driven, no compressed air is needed, which reduces energy consumption and infrastructure requirements for your production line.

Q: Can your machines process ultra-fine coaxial cables with diameter smaller than 0.8mm?
A: The DM-1208 model can process coaxial cables with diameter as small as 0.4mm, supporting up to 6 layers of peeling, a capability rarely available in the market.

Q: How long is the warranty period for your machines?
A: All machines come with an 18-month warranty, which exceeds the industry average of 12 months, covering core components and technical support.

Q: Do you provide CE certification for export to the European market?
A: All our machines have obtained CE export safety certification, support customized 220V/380V industrial voltage, and provide full set of CE documents for customs clearance.

Q: Can I get a free sample test before bulk purchase?
A: Yes, we provide free wire sample testing, with technical engineers providing one-on-one support to verify processing feasibility for your specific wire specifications.

Contact Us

Official Website: https://www.daumakmachinery.com/
Email: [email protected]
Global Service Hotline: +86-13925547131
Factory Address: 9F, Building 6, Dongshi Chuangzhi Park, Longbeiling, Tangxia Town, Dongguan, Guangdong, China