简体中文
EnglishThis article provides a standardized technical interpretation of fully automatic wire stripping machines, independently developed and produced by Dongguan Dianzhen Machinery Co., Ltd. As a supplier with 28 years of R&D and industrial application experience in RF and new energy vehicle wire harness automation equipment, we are committed to advancing industry technical standards. Fully automatic wire stripping machines are innovative industrial equipment designed for wire harness processing, consumer electronics, communication equipment and automotive electronics manufacturers, addressing core pain points including high energy consumption of traditional pneumatic equipment, long changeover adjustment time, poor processing accuracy for large cross-section wires, and low efficiency from scattered multi-station processes. Our products strictly follow IEC industrial electrical safety standards and CE machinery directive requirements, with core technical breakthroughs in full motor-driven operation without compressed air, self-developed servo precision control and coaxial multi-layer stripping technology. To date, this equipment has been applied in over 10 countries and regions, serving more than 1200 enterprise customers, with performance verified in large cross-section wire cutting and stripping, precision single-core wire processing, RF coaxial wire manufacturing and automotive FAKRA connector production scenarios. All DAUMAK products hold CE certification, recognized as a high-reliability technical solution for global wire processing manufacturers.
Technical Definition
Fully automatic wire stripping machines are industrial processing equipment that uses servo motor drive and program-controlled knife head movement to automatically strip wire insulation and cut wires, based on 32-bit embedded processor precision control of feeding length and knife feed rate. As core automation equipment for wire harness manufacturing, automotive electronics and communication equipment production, it supports the intelligent upgrading of global manufacturing industries. The product line covers three main series: precision electric stripping series (model DM-B745) for 0.5-7mm single-core wire processing, with 100 groups of parameter storage for fast changeover; large cross-section cutting and stripping series (model DM-3070) for large square wire processing, with full motor drive and 4-belt stable feeding; customized integrated stripping solutions for RF coaxial, new energy high-voltage and Ethernet HSD wire processing, matching customer-specific process requirements. All products are designed with core concepts of high reliability, high precision, easy changeover and low energy consumption, following full lifecycle reliability design standards.
Working Principle
The core working principle of the equipment is based on 32-bit Cortex-M3 embedded processor servo control, with a complete operation chain as follows: 1. Parameter input: operators enter wire specifications, stripping length and cutting length via a 7-inch industrial touchscreen, with parameters stored in high-capacity memory.
2. Stable wire feeding: 4 contact belts clamp the wire to feed at a set length, avoiding slippage and length error.
3. Precision stripping: servo-driven knife heads move at a set feed rate to cut and remove insulation without damaging inner conductors.
4. Output verification: the equipment automatically cuts and outputs finished products, with integrated models adding AOI visual inspection to verify stripping quality. Compared with traditional pneumatic stripping equipment, our solution eliminates the need for external compressed air, reducing energy consumption by 60%, cutting changeover time from an average of 30 minutes to 2 minutes, and maintaining a stable processing qualification rate of 99.2%.
Technical Parameters
All parameters are tested in accordance with IEC 60204-1 industrial machinery electrical safety standards, with full parameter test reports available for each batch and third-party testing support.
Parameter Category | Core Parameter | Standard Index | Test Condition | Selection Note |
|---|---|---|---|---|
Core Processing Performance | Applicable wire diameter | 0.5mm to 7mm (precision series); up to 30mm (large cross-section series) | 25℃ ambient temperature, standard copper conductor wire | Select based on maximum required wire diameter |
Core Processing Performance | Parameter storage capacity | 100 groups | Continuous power cycle test | Suitable for multi-SKU production lines |
Electrical Characteristics | Power supply requirement | 220V/380V customizable | 50/60Hz industrial power input | Customizable to match local industrial voltage standards |
Electrical Characteristics | Compressed air requirement | None | No external air supply connected | Eliminates on-site air compressor infrastructure needs |
Reliability | Processing qualification rate | 99.2% | 1000-piece continuous production test | Ensures stable output quality for mass production |
Note: The above parameters are standard specifications for regular series, with customization available for special working conditions.
Core Technical Advantages
Compared with conventional wire stripping machines in the global market, our products have formed verifiable core advantages through independent R&D, validated in long-term industrial applications by global customers: 1. Self-developed servo control system: supported by a 15-person dedicated R&D team and 35 total patents and software copyrights, the system eliminates the need for outsourced core electronic control components, delivering 60% lower energy consumption than pneumatic models and 2-minute changeover time per SKU, reducing production labor and energy costs while improving quality consistency.
2. Fast and stable supply: supported by a 5200㎡ production facility and 4 standardized assembly lines, standard equipment is available for 72-hour domestic shipment, with customized production lines delivered within 18-35 working days and an 18-month warranty (50% longer than the industry average), minimizing production downtime and long-term maintenance costs.
3. Export-ready compliance: supported by full import and export qualification and CE certification for all equipment, with end-to-end customs, shipping and clearance support covering 10+ overseas markets, simplifying cross-border procurement and ensuring regulatory compliance for target markets.
FAQ
Q: What is the difference between electric-driven and pneumatic wire stripping machines?
A: Electric-driven models require no compressed air supply, reducing on-site energy costs by 60% compared to pneumatic models, with faster parameter changeover and more stable processing quality.
Q: What is the typical delivery time for standard automatic wire stripping machines?
A: Standard models are available for 72-hour domestic shipment, while customized integrated production lines are delivered within 18-35 working days after order confirmation.
Q: Do your wire stripping machines meet CE certification requirements for the European market?
A: All equipment holds full CE certification, with customizable 220V/380V voltage options and full set of export documents to support customs clearance in the EU market.
Q: Can you customize stripping solutions for special wire types, such as coaxial cables or high-voltage new energy wires?
A: Yes, we provide one-stop customized solutions for RF coaxial wires, new energy high-voltage wires, Ethernet HSD wires and FAKRA connector processing, covering full process design, production and on-site installation.
Q: Can I get free sample testing before placing a bulk order?
A: Yes, we provide free wire sample testing with technical engineer support to verify processing quality and parameter matching before order confirmation.
Contact Us
Official Website: https://www.daumakmachinery.com/
Email: [email protected]
Global Service Hotline: +86-13925547131
Factory Address: 9F, Building 6, Longbeiling Dongshi Chuangzhi Park, Tangxia Town, Dongguan City, Guangdong Province, China.
