Wire Cutting Machine DM-9680

Cable Cutting Machine DM-9680

Product Overview

The cable cutting machine DM-9680 is a fully automatic cutting and stripping device specially designed for processing single-core wire harnesses, capable of handling wire diameters ranging from 1.0 to 5.5 mm. Featuring an integrated structure with an automatic wire feeder and a precision V-knife stripping unit, the machine can automatically complete both the cutting and stripping processes without manual intervention. Its processing efficiency and accuracy far surpass those of traditional manual equipment, making it widely suitable for wire harness processing in automotive and consumer electronics applications, providing stable and efficient automated solutions for wire harness manufacturers.

Operating Principle

The operating process of the DM-9680 cable cutting machine is divided into three core stages: feeding, stripping, and cutting. First, the accompanying wire feeder delivers the single-core wire harnesses to the processing area at a steady speed, ensuring consistent and uniform feed to prevent stretching or misalignment. Next, the built-in V-knife assembly precisely locates the stripping position and, based on preset parameters, controls the knife depth to strip the insulation layer without damaging the conductor. Finally, the cutting module trims the wire harness to the specified length. The entire process is fully automated, requiring no manual intervention, thus guaranteeing uniform cut and stripped dimensions for each section and ensuring stable, reliable processing accuracy.

Performance Parameters

1. Compatible Wire Diameter: 1.0–5.5 mm
2. Processing Type: Cutting and stripping of single-core wire harnesses
3. Processing Flow: Wire feeding → V-knife stripping → Automatic cutting
4. Applicable Fields: Automotive wire harnesses, consumer electronics
5. Equipment Type: Fully automatic wire cutting and stripping machine

Core Advantages

1. Wide Wire Diameter Compatibility: Supports single-core wire harnesses from 1.0 to 5.5 mm, covering most automotive and consumer electronics wire diameters, making it versatile enough to handle various specifications without needing to switch equipment.
2. Fully Automated Processing: Enables end-to-end automation of feeding, stripping, and cutting, eliminating manual operations, significantly reducing labor costs, and preventing human-induced dimensional errors and conductor damage, thereby improving processing consistency and yield rates.
3. Precision Stripping Design: Utilizes a V-knife assembly to precisely control stripping depth, effectively avoiding conductor damage and ensuring stable electrical performance after processing, thus lowering defect rates.
4. Specialized Industry Adaptation: Tailored to meet the stringent requirements of automotive and consumer electronics sectors for wire dimension accuracy and processing efficiency, aligning with industry standards.

Core Value of the Product

1. Fully automated processing mode dramatically boosts wire harness production efficiency, reduces labor input, and lowers enterprise operating costs.
2. Broad wire diameter compatibility allows a single machine to meet diverse single-core wire harness specifications, saving on equipment procurement and maintenance expenses.
3. Precise V-knife stripping design ensures high-quality wire harness processing, reduces defect rates, and enhances product competitiveness.
4. Designed to address the specific needs of automotive and consumer electronics industries, helping companies quickly fulfill orders and expand their business scope.

Target Customer Groups

Automotive wire harness manufacturers, consumer electronics wire harness processors, automotive component suppliers, consumer electronics assembly firms, small-scale wire harness workshops, and automation equipment integrators.

Application Scenarios

The DM-9680 cable cutting machine is primarily used for processing single-core wire harnesses in automotive and consumer electronics applications, including cutting and stripping interior wiring harnesses, trimming and stripping sensor connection cables, processing internal power supply lines, cutting and stripping signal transmission cables, and mass-processing internal wiring for small household appliances. In these scenarios, the machine’s fully automated operation and precise cutting/stripping capabilities meet industry demands for high-volume, efficient, and highly accurate wire harness processing, ensuring timely production and superior product quality.

Solutions to Industry Pain Points

1. Addresses low efficiency and high labor costs associated with traditional manual wire cutting and stripping: The fully automated process replaces repetitive manual tasks, increasing processing speed several-fold while reducing labor input and long-term operational expenses.
2. Alleviates issues caused by manual operations—large dimensional errors and poor product consistency: With its precise mechanical design and automated control, the machine ensures uniform cut and stripped dimensions for every section, boosting yield rates and consistency to meet downstream customers’ strict requirements.
3. Solves the problem of narrow wire diameter compatibility in conventional cutting machines, which often require frequent equipment changes: With a wide 1.0–5.5 mm range, the DM-9680 covers most commonly used single-core wire specifications, allowing a single machine to handle multiple types of processing and reducing equipment procurement and switching costs.
4. Avoids the risk of conductor damage inherent in traditional stripping methods: The V-knife’s precise depth control protects the conductor during insulation removal, preventing electrical performance failures caused by conductor damage and reducing defect rates and rework costs.

Frequently Asked Questions (FAQ)

Q1: What types of wire harnesses can the DM-9680 cable cutting machine process?
A: This machine is specifically designed for single-core wire harnesses, capable of cutting and stripping them within a wire diameter range of 1.0–5.5 mm, primarily serving automotive and consumer electronics wire harness processing needs.
Q2: What is the machine’s processing workflow?
A: The machine operates in a fully automated sequence: first, the wire feeder delivers the harnesses to the processing zone; then, the V-knife assembly precisely strips the insulation; finally, the cutting module trims the harness to the set length—all without any manual intervention.
Q3: How does this machine compare to manual processing?
A: Compared to manual methods, the DM-9680 offers higher processing efficiency and significantly reduces labor input. It also provides more stable processing accuracy, avoiding human-induced dimensional errors and conductor damage, thereby improving yield rates and consistency.
Q4: Is the machine suitable for automotive wire harness processing?
A: Yes, the DM-9680 is specifically engineered to meet the demanding requirements of automotive wire harness processing, satisfying needs for appropriate wire diameter ranges, processing precision, and batch production capacity, making it an ideal choice for automotive wire harness manufacturing.